ESI ProCAST 2022 新版发布！
ProCAST是一款积累了世界各地合作超过25年之久的主要工业伙伴、学术机构经验的先进工具。
ProCAST 提供了一整套模块丰富的铸造工艺解决方案，全面满足您最具挑战性的工业需求。.软件基于有限元技术，非常适合预测变形及残余应力，还可以模拟更多的特殊工艺过程，如半固态、射砂制芯、离心铸造、消失模与连续铸造等。
ProCAST根据不用工业的需求。配置不用的模块，符合客户的不同需求。ProCAST基于强大的有限元理论，可准确地预测及模拟铸造缺陷，铸造过程中产生的变型，应力分布以及一些特殊的铸造工艺。如：半固态铸造、射砂制芯、离心铸造、消失模铸造、连铸等。
File Size: 1 GB
The ProCAST software package allows you to solve almost any technological task related to metal casting!
ProCAST allows you to simulate any foundry technology: –
any gravity casting (die casting, CGM and CTS, investment casting, etc.);
– Controlled pressure casting (high pressure casting, low pressure casting, backpressure casting,
vacuum suction casting, etc.);
– centrifugal casting;
– continuous casting;
– casting according to the gasified model.
The ProCAST program allows you to determine: –
the distribution of thermal fields in the casting and mold;
-Estimate the level of emerging stresses in the casting and metal equipment
-Allows you to calculate cyclic loads (for example, when casting under pressure).
ProCAST Meets Manufacturing Challenges
Based on proven finite element technology, ProCAST provides a complete solution covering a wide range of metal and alloy casting processes.
Covering all production tasks for a wide range of casting processes.
Ground casting, gravity casting, oblique casting
Key success factors in gravity casting are related to the optimization of the gate system and the elimination of areas of possible shrinkage.
Lost Wax Casting, Shell
Mold Casting ProCAST is well suited to the task of investment casting. For example, ProCAST can automatically generate a mesh that reflects the shell shape, allows for unequal thicknesses and layering.
This takes into account heat radiation with shading effects, which are important for high-temperature alloys. ProCAST provides the ability to simulate mold filling, solidification, and microstructure formation. The location of risers and the use of insulating or exothermic leads and their effect on shrinkage can be studied on a computer and visualized on a screen to achieve optimum casting quality.
Low Pressure Die Casting In
order to realistically reproduce the factory conditions, it is possible to simulate the working cycles of the mold until the temperature conditions reach a steady state. The calculated temperature fields make it possible to calculate the filling of the mold and the solidification of the casting.
The process parameters can be adjusted so that the optimum process quality is achieved in the shortest time.
High Pressure
Die Casting ProCAST allows for specific high pressure die casting applications such as liquid forging and semi-solid casting. Optimal plunger velocity profile, gate design and pourability can be easily determined during simulation even for thin-walled products. Thermomechanical mold cycles can be calculated not only to increase its life cycle, but also to increase productivity, thus reducing risks and costs.
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